Corrosion resistance of surface-conditioned 301 and 304 stainless steels by salt spray test

Temitope Olumide Olugbade; Babatunde Olamide Omiyale

doi:10.14232/analecta.2021.2.9-19

Authors

Temitope Olumide Olugbade Federal University of Technology, Akure, Nigeria https://orcid.org/0000-0003-3552-611X
Babatunde Olamide Omiyale Federal University of Technology, Akure, Nigeria https://orcid.org/0000-0002-3084-7558

DOI:

https://doi.org/10.14232/analecta.2021.2.9-19

Keywords:

salt spray test, 301 SS, 304 SS, corrosion rate, weight loss

Abstract

The corrosion rate of surface-conditioned 301 and 304 stainless steels (SS) was determined by salt spray test in a controlled accelerated corrosive medium (9.5 L of pure distilled water + 500 g NaCl). By surface conditioning via mechanical attrition treatment, a gradient-structured layer was firstly generated on the surface of the samples before the salt spray test. The corrosion rate was determined by the weight loss before and after the salt spray test. Compared to the untreated 301 SS sample with a weight loss of 0.15 g, the surface-conditioned samples treated for 300 s and 1200 s experienced a lower weight loss of 0.04 and 0.02 g, respectively. A similar reduction in weight loss was achieved for 304 SS sample when treated for 5, 10, and 20 mins.

Downloads

Download data is not yet available.

References

Abioye, T. E., T. O. Olugbade, and T. I. Ogedengbe. 2017. Welding of dissimilar metals using gas metal arc and laser welding techniques: a review. Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 8: 225-228.

Abioye, T. E., I. S. Omotehinse, I.O. Oladele, T. O. Olugbade, and T. I. Ogedengbe. 2020. Effects of post-weld heat treatments on the microstructure, mechanical and corrosion properties of gas metal arc welded 304 stainless steel. World Journal of Engineering 17(1): 87–96. https://doi.org/10.1108/WJE-11-2019-0323

Anderson, A. 2017. Corrosion resistance of ceramic coatings sprayed on stainless steel substrates. International Journal of Ambient Energy. 38(3):320-322. https://doi.org/10.1080/01430750.2015.1086679

ASTM B117-16. 2016. Standard Practice for Operating Salt Spray (Fog) Apparatus. ASTM International. West Conshohocken, PA.

Bao, Z.B., Q.M. Wang, W.Z. Li, J. Gong, T.Y. Xiong, and C. Sun. 2008. Corrosion Behaviour of AIP NiCoCrAlYSiB Coating in Salt Spray Tests. Corrosion Science 50: 847–855. https://doi.org/10.1016/j.corsci.2007.09.004

Esfahani, S.L., Z. Ranjbar, and S. Rastegar. 2016. Comparison of corrosion protection of normal and galvanized steel coated by cathodic electrocoatings using EIS and salt spray tests. Corrosion Engineering, Science and Technology 51(2): 82-89. https://doi.org/10.1179/1743278215Y.0000000032

Hao, Y., B. Deng, C. Zhong, Y. Jiang, and J. Li. 2009. Effect of surface mechanical attrition treatment on corrosion behavior of 316 Stainless Steel. Journal of Iron and Steel Research Intl. 16:68-72.

Islak, S., S. Buytoz. 2011. Microstructure Properties of ZrO2/Al2O3-% 13TiO2 Composite Coating Produced with Plasma Spray Method on AISI 304 Stainless Steel. 6th International Advanced Technologies Symposium (IATS’11), Elazığ; May 16–18.

Limarga, A.M., W. Sujanto, H.Y. Tick. 2005. Mechanical Properties and Oxidation Resistance of Plasma-Sprayed Multilayered Al2O3/ZrO2 Thermal Barrier Coatings. Surface and Coatings Technology. 197:93–102. https://doi.org/10.1016/j.surfcoat.2005.02.087

Liu, Z.Z., Y. Chu, Y. Dong, X. Yang, X. Chen, Y.D. Kong. 2013. The Effect of Metallic Bonding Layer on the Corrosion Behavior of Plasma Sprayed Al2O3 Ceramic Coatings in Simulated Seawater. Vacuum 101:6–9.

Loveridge, M.J., H.N. McMurray, and D.A. 2006. Worsley. Chrome free pigments for corrosion protection in coil coated galvanized steels. Corrosion Engineering, Science and Technology 41(3):240-248. https://doi.org/10.1179/174327806X111243

Lu, K., and J. Lu. 1999. Surface Nanocrystallization (SNC) of Metallic Materials-Presentation of the Concept behind a New Approach. Journal of Material Science Technology. 15:193–197.

Lu, K., and J. Lu. 2004. Nanostructured surface layer on metallic materials induced by surface mechanical attrition treatment. Mater. Sci. Eng., A. 375–377: 38–45. https://doi.org/10.1016/j.msea.2003.10.261

Lu, A.Q., Y. Zhang, Y. Li, G. Liu, Q.H. Zang, and C.M. Liu. 2006. Effect of Nanocrystalline and Twin Boundaries on Corrosion Behavior of 316L Stainless Steel using SMAT. Acta Metallurgica Sinica 19:183-189. https://doi.org/10.1016/S1006-7191(06)60042-2

Mert, S, S. Mert, and S. Sarıdemir S. 2018. An investigation of Al2O3–ZrO2 ceramic composite-coated engine parts using plasma spray method on a diesel engine. International Journal of Ambient Energy. https://doi.org/ 10.1080/01430750.2018.1501748.2014; 9: 1340–1354.

Mohammed, T., T.O. Olugbade, and I Nwankwo. 2016. Determination of the effect of oil exploration on galvanized steel in Niger Delta, Nigeria, Journal of Scientific Research and Reports 10:1-9. https://doi.org/ 10.9734/JSRR/2016/21053

Mohedano, M., R. Arrabal, A. Pardo, M.C. Merino, K. Paucar, P. Casajús, E. Matykina. 2014. Salt spray corrosion behaviour of new Mg–Al alloys containing Nd or Gd. Corrosion Engineering, Science and Technology. 48(3):183-193. https://doi.org/10.1179/1743278212Y.0000000058

Olugbade, T., and J. Lu. 2019a. Enhanced corrosion properties of nanostructured 316 stainless steel in 0.6 M NaCl solution. J Bio Tribo Corros. 5: 38. https://doi.org/10.1007/s40735-019-0235-7

Olugbade, T.O., and J. Lu. 2019b. Characterization of the corrosion of nanostructured 17-4 PH stainless steel by surface mechanical attrition treatment (SMAT). Anal. Lett. 52: 2454-2471. ttps://doi.org/10.1080/00032719.2019.1611842

Olugbade, T., and J Lu. 2018. Effects of materials modification on the mechanical and corrosion properties of AISI 316 stainless steel. Twelfth international conference on fatigue damage of structural materials, Cape Cod, Hyannis, USA.

Olugbade, T. 2019. Datasets on the corrosion behaviour of nanostructured AISI 316 stainless steel treated by SMAT. Data-in-brief 25: 104033. https://doi.org/10.1016/j.dib.2019.104033

Olugbade, T.O., Ojo, O.T., Omiyale, B.O., Olutomilola, E.O., and Olorunfemi, B.J. (2021). A review on the corrosion fatigue strength of surface-modified stainless steels. Journal of the Brazilian Society of Mechanical Sciences and Engineering 43:421.

Olugbade, T., C. Liu, and J. Lu. 2019. Enhanced passivation layer by Cr diffusion of 301 Stainless Steel facilitated by SMAT. Adv. Eng. Mater. 21: 1900125. https://doi.org/10.1002/adem.201900125

Olugbade, T., and J. Lu. 2020. Improving the passivity and corrosion behaviour of mechanically surface-treated 301 stainless steel. International Conference on Nanostructured Materials (NANO 2020), 117, Australia.

Olugbade, T.O., T.E. Abioye, P.K. Farayibi, N.G. Olaiya, B.O. Omiyale, T.I. Ogedengbe. 2021. Electrochemical properties of MgZnCa-based thin film metallic glasses fabricated via magnetron sputtering deposition coated on a stainless steel substrate. Anal. Lett. 54(10): 1588-1602 https://doi.org/10.1080/00032719.2020.1815757

Olugbade, T.O. 2020a. Electrochemical characterization of the corrosion of mild steel in saline following mechanical deformation. Anal. Lett. 54: 1055 - 1067. https://doi.org/10.1080/00032719.2020.1793994

Olugbade, T.O. 2020b. Stress corrosion cracking and precipitation strengthening mechanism in TWIP steels: progress and prospects. Corrosion Reviews 38: 473-488. https://doi.org/10.1515/corrrev-2020-0052

Pan, C., L. Liu, Y. Li, and F. Wang. 2013. Pitting corrosion of 304SS nanocrystalline thin film. Corros. Sci. 73:2–43. https://doi.org/10.1016/j.corsci.2013.03.022

Rogerio, M.A., S.O. Rogero, M. Terada, E.F. Pieretti, and I. Costa. 2014. Localized Corrosion Resistance and Cytotoxicity Evaluation of Ferritic Stainless Steels for Use in Implantable Dental Devices with Magnetic Connections. Int. J. Electrochem. Sci. 9:1340 - 1354

Sathish, S., M. Geetha. 2015. Comparative Study on Corrosion Behavior of Plasma Sprayed Al2O3, ZrO2, Al2O3/ZrO2 and ZrO2/Al2O3 Coatings. Transactions of Nonferrous Metals Society of China 26:1336–1344. https://doi.org/10.1016/S1003-6326(16)64236-X

Singh, V.P., A. Sil, and R. Jayaganthan. 2011. A Study on Sliding and Erosive Wear Behaviour of Atmospheric Plasma Sprayed Conventional and Nanostructured Alumina Coatings. Materials and Design 32:584–591.

Tian, W, Du, S. Li, S. Chen, and Q. Wu. 2014. Metastable pitting corrosion of 304 stainless steel in 3.5% NaCl solution. Corrosion Science 85:372–379. https://doi.org/10.1016/j.corsci.2014.04.033

Wang, Y., S. Jiang, M. Wang, S. Wang, T.D. Xiao, P.R. Strutt. 1999. Abrasive Wear Characteristics of Plasma Sprayed Nanostructured Alumina/Titania Coatings. Wear. 237: 176–185. https://doi.org/10.1016/S0043-1648(99)00323-3

Zhang, J., A. Kobayashi. 2005. Corrosion Resistance of Al2O3 + ZrO2 Composite Coatings Sprayed on Stainless Steel Substrates. Transactions of JWRI. 34 (2):17–22.